MODEL 10 END MOUNTED PISTON VIBRATOR: Single attaching head is the basic unit for foundry match plate applications. Available in 5/8, 3/4, 1, 1-1/4, & 1-1/2” piston diameter. All VIBCO Piston Vibrators require lubricated air.
MODEL 30 END MOUNTED PISTON VIBRATOR: Double attaching head for core box machines and applications needing more vibration transfer. All VIBCO Piston Vibrators require lubricated air.
MODEL 40 END MOUNTED PISTON VIBRATOR: Stud head vibrator ideal for easy “movability” on small concrete forms or bins. All VIBCO Piston Vibrators require lubricated air.
MODEL 42 WEDGE HEAD VIBRATOR: VIBCO Wedge Head Portable Vibrators - High impact vibratory energy facilitates the placement of concrete within intricately shaped forms. Available in 2” piston size. Uses UWF-Female brackets. All VIBCO Piston Vibrators require lubricated air.
Railroad Carshakers have wedge bracket to fit railroad car’s female “dove-tail” bracket. Available in 3”.
VIBCO Piston Vibrators provide high impact and efficient energy transfer to ensure a smooth flow of material through bins, chutes, weigh batchers and other bulk material applications. Ideal for heavy industry, mining, chemical plants, plastics, manufacturing, foundries and paper plants, VIBCO's Pneumatic Piston Vibrators are reliable, durable, and guaranteed to perform.
VIBCO is the only vibrator manufacturer that offers One-Piece design and All-Steel models of flange-mounted piston vibrators in standard and silent models. VIBCO's Silent Piston Vibrators are air-cushioned to minimize noise while still providing the necessary force. All VIBCO Piston Vibrators require lubricated air.
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VIBCO features both the One Piece Design and the All Steel Models. The one piece housing makes the unit low in cost but still maintaining high quality and long life. The one piece design is the choice for general applications.
• BOLT ISOLATION DESIGN FOR LONGER LIFE
• IMPACTING IN BOTH UP & DOWN STROKE
VIBCO’s steel units can take more abuse, operate longer with minimal lubrication, and have a longer life expectancy than the one piece design units. The all steel units should be used in continuous duty applications and where long life and high reliability is a must.
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VIBCO features both the One Piece Design and the All Steel Models. The one piece housing makes the unit low in cost but still maintaining high quality and long life. The one piece design is the choice for general applications.
VIBCO’s steel units can take more abuse, operate longer with minimal lubrication, and have a longer life expectancy than the one piece design units. The all steel units should be used in continuous duty applications and where long life and high reliability is a must.
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MODEL 70 END TAPPED VIBRATOR: End tapped with inch or millimeter thread for attaching to threaded rod or stud. Model 70 can be supplied in many variations; silent (air cushioned) or impacting (piston hitting end cap) with exhaust port for attaching a muffler or air hose to lead off exhausting air. The all steel construction assures long life. Model 70 is an inexpensive solution for moving material in small bins and hoppers as well as screens and small feeders. Force and frequency will vary with air pressure. S – for Silent Units and EM - if Exhaust Manifold is required. All VIBCO Piston Vibrators require lubricated air.
MODEL 80 END MOUNTED PISTON VIBRATOR - “BIG RED”: The new revolutionary lightweight all steel design makes it an inexpensive unit for the big bin or hopper job without sacrificing the quality of the more expensive flange mounted units. The single bolt attachment makes them easy and fast to install. The “BIG RED” is supplied either with a silent (air cushioned) piston or the more powerful impacting (piston hitting end cap) standard unit. O-rings cover the air exhaust holes keeping dust and dirt out of the piston chamber, avoiding scoring and damage to piston and cylinder walls, and allowing the units to operate in the worst environments. There are four basic models with piston sizes of 1”, 1-1/4”, 1-1/2” and 2”. For smaller sizes see Model 70. The eyebolt on top for a safety chain can be removed for other attachments.
The economical AP5 Series Piston Vibrator helps maintain material flow and reduce bottlenecks.
An economical solution to eliminate the pounding, poking and hammering of hoppers, the AP5 Series Piston Vibrators ensures material flow.
Features and Benefits:
• Low initial cost, plus cost savings by eliminating the pounding, poking and hammering of hoppers, ensures material flow with cost savings.
• Limited maintenance required for life of the vibrator when used with filtered and lubricated air supply.
• Variable control of force and frequency to meet a variety of material conditions.
• The AP5-200 can be a bolt in direct replacement for nearly all 2" piston vibrators in the marketplace.
• The AP5-200 comes standard with exhaust mufflers to attenuate the exhaust noise and aid in preventing dust and dirt from entering the vibrator.
Options:
• Internal spring for positve starting
• Manifold/muffler for quiet operation
• Air cushioned non-impacting
• Universal mount
• High temperature up to 400°F
BV Series pneumatic piston vibrators provide powerful linear force to keep your materials flowing in bins, hoppers, chutes, pipes, trucks, and more - anywhere that bridging or clinging impedes the flow of material. The BV Series includes 11 different piston sizes from 1-1/8” to 8-1/4” diameters. From small batch hoppers to massive storage bunkers, there is a BV Series piston vibrator to fit the application. All sizes are available in Impacting or Air Cushioned models. For the most forceful impact, choose the Impacting model. Where quiet operation is important, choose the Air Cushioned (non-impacting) model. Options like start springs and internal or external coatings allow customization to suit the specific requirements of your application, equipment, and location. Standard Features & Benefits: CNC machined bodies & pistons ensure reliable operation, force & frequency are adjustable by varying supply air pressure, efficient operation – uses less air than rotary vibrators with comparable force, low maintenance when installed with proper air-prep components
Available Options:
• Internal start springs for vertical mounting
• Internal Tefkote for lubrication-free use or high-temp installations
• External coatings for food-grade or corrosive environments
• Tapped exhaust to route exhaust air away from sensitive locations
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Features:
• Move low slump and pervious concrete easily
• Pour at low angles on any terrain without raking
• Get on the road faster with more efficient charge hopper loading
• Save labor costs by reducing clean up time
• Load more pours and pour more loads per day
• Moderate air consumption
• Lubrication required
• Use when noise is not a concern
The economical Cougar® P Series piston vibrator is perfect to maintain material flow and reduce bottlenecks. Available in four sizes for your industrial vibration needs.
An economical solution to hang-ups in sticky, coarse or high-moisture materials, the Cougar® P Series Piston Vibrators activate flow with powerful linear vibrations.
Features and Benefits:
• Low purchase price reduces labor costs (and bin damage) by eliminating hammering of bin walls.
• Limited maintenance required for life of the vibrator when used with filtered and lubricated air.
• Reduce equipment damage caused by sledging and poking.
• Variable control of force and frequency to meet a variety of material conditions.
Options:
• Optional internal starter spring required when mounted in horizontal position.
• Air-cushion noise reduction feature available.
The Cougar® 2000 Series Piston vibrator provides high frequency and high impact energy to reduce bottlenecks and material buildups.
Features and Benefits:
• Alloy steel bodies
• Hardened pistons
• Low air consumption
• Produces uniform directional force
Options:
• Internal spring for positive starting
• Manifold/muffler for quiet operation
• Air cushioned non-impacting
• Universal mount
• High-temperature up to 400°F
Cougar® 5000 Series piston vibrator delivers pneumatic power with efficient air consumption to remove material buildups and material blockages.
Features and Benefits:
• Alloy Steel bodies
• Hardened pistons
• Low air consumption
• Produces uniform directional force
Options:
• Internal spring for positive starting
• Manifold/muffler for quiet operation
• Air cushioned non-impacting
• Universal mount
• High temperature up to to 400°F
This industrial impactor is timed to deliver low impact with high reciprocating vibration necessary to remove material buildups and prevent bulk material settling with linear vibration.
Features and Benefits:
• Alloy steel bodies
• Hardened pistons
• Low air consumption
• Produces uniform directional force
This pneumatic piston vibrator uses powerful linear force to remove buildups from bins, hoppers, chutes and aid in railcar unloading.
Cougar® PV Piston Vibrators deliver powerful linear force to keep stubborn materials flowing from bins, hoppers, chutes and railcars.
Features and Benefits:
• Energy to move material without manual labor or damage to storage vessels.
• Unbolt the end cap for access to chromed steel piston and heat-treated strike plate.
Options:
• Five sizes available to suit material, storage system and air supply. Use with permanent or portable mounts.
This pneumatic impactor is controlled by a timer, to deliver powerful industrial vibration to keep production flowing and reduce material buildups.
Cougar® Thumper™ Series Timed Impactors deliver powerful blows at controlled intervals, producing a sledge hammer effect without hopper damage or manual labor.
Features and Benefits:
• Controls noise and prevents vessel damage.
• Handles heavy work load with limited air supply.
Options:
• Optional timers control the number of blows per minute.
The Cleveland Vibrator Co. VMRAC-EP line of pneumatic industrial piston vibrators feature threaded, extended pistons for attaching directly to a medium you want to shake, or adding a bumper for padded direct impact. Common uses include bumping pans or molds to loosen or remove sticky product or impact plates on bins, hoppers or alignment tracks.
DURABLE - one-piece, ductile iron housing and spring-less design ensure long effective life
SAFE - air cushion prevention of metal-to-metal piston impact and exhaust muffler reduce noise levels while pneumatic power allows for operation in hazardous areas
VERSATILE - dual diameter piston allows for mounting at any angle
EASY - all industrial vibrators come with mounting fasteners and a gasket for quick set-up.
If stubborn material in bulk bags is causing problems in your bulk bag unloading area, try an EP Series Extended Piston Vibrator. The EP Series is specifically designed for keeping materials flowing from bulk bags, portable “day bins” and batch feed hoppers. The piston extends through the head plate, and is threaded to accommodate a connecting rod or bumper. Spring returns and dual air exhaust mufflers are standard on all EP Series models. The air cushioned piston provides the force needed to dislodge stubborn materials with low noise levels. Force and frequency are fully adjustable by varying the supply air pressure. When used with a lubricator, EP Series Extended Piston Vibrators are virtually maintenance free. Use of a pneumatic or electronic timer will also allow timed action from your EP Series vibrator without constant attention of an operator. Ask your salesperson about installation kits and mounting and control components for your installation.
FP Series Pneumatic Piston Vibrators are explosion-proof, lightweight, compact, durable, efficient, and quiet. They are easy to install and maintain, and are designed to work continuously in the most rigorous conditions. Hard-coated alloy bodies are corrosion resistant for long life. The FP’s produce a linear vibration, with forces as low as 7.2 pounds to over 320 pounds, and frequencies from 2400 to 9300 VPM, depending on the model and air pressure. FP Series Pneumatic Piston Vibrators can be mounted in any position, and amplitude and frequency are infinitely adjustable by varying the air pressure. The piston is air cushioned, and a unique exhaust system absorbs noise for quiet operation. The power to weight ratio of the unit makes it ideal for many applications, especially the feeding of chemical powders, seeds, grains, small parts, flour, sugar, and other food products.
Piston vibrators use the impact action produced by a moving piston to flex the bin wall. This flexing action loosens material stuck to the wall, allowing gravity to restore material flow. FPLF piston vibrators are air-cushioned piston vibrators. They use a cushion of air to dampen the piston movement, so the piston reverses direction before impacting the vibrator base. Therefore, FPLF series piston vibrators are quieter than the impacting piston vibrators. The FPLF series is commonly used on chutes, channels or tubes, and spiral chute feed hoppers for conveying fine materials such as chemical powders, flour, sugar, etc.
The F-series Linear Piston Vibrators are particularly suitable for conveying, compacting and detaching of bulk solids due to perfectly linear vibrations. They reach optimum results in emptying of bins or as drives for vibrating conveyors or feeders.
F-type Piston Vibrators produce linear vibration movements with large amplitude oscillations. By fixing the vibrator either on the casing or on the piston, or by adding oscillating weights on the piston, numerous variants regarding both amplitude and frequency are possible. The frequency is adjusted by the operating pressure. Standard temperature application from 14°F to 300°F; standard application of F15P from 32°F to 210°F; maintenance-free; adjustable frequency; adjustable amplitude; wide oscillations; excellent start/stop characteristics; minimum sound emission; low air consumption; high temperature version on request.
Performance & Technical Features - Benefits:
• Standard temperature application: from 14° F to 300° F
• Standard application of F15P: from 32° F to 210° F
• Maintenance-free
• Adjustable frequency
• Adjustable amplitude
• Wide oscillations
• Excellent start/stop characteristics
• Minimum sound emission
• Low air Consumption
The K-series Linear Piston Vibrators are particularly suitable for conveying, compacting and detaching of bulk solids due to perfectly linear vibrations. They reach optimum results in emptying of bins or as drives for vibrating conveyors or feeders.
K-type Pneumatic Linear Vibrators are light and compact. Sinusoidal vibration is generated by a self-reversing piston which is freely floating on an air cushion. Frequency and amplitude can be continuously and independently adjusted. K-type Linear Vibrators may operate mounted in any position; start / stop behavior is optimal; maintenance-free; oil-free operation possible; standard operation from -4°F to 270°F; adjustable frequency; minimum sound emission; low air consumption.
Performance & Technical Features - Benefits:
• Explosion-proof, standard ATEX ExII3D
• Maintenance-free; oil-free operation possible
• Standard operation: from -4° F to 270° F
• Adjustable frequency
• Excellent start / stop behavior
• Starts in any position
• Minimum sound emission
• Low air consumption
VIBCO Piston Vibrators provide high impact and efficient energy transfer to ensure a smooth flow of material through bins, chutes, weigh batchers and other bulk material applications. Ideal for heavy industry, mining, chemical plants, plastics, manufacturing, foundries and paper plants, VIBCO's Pneumatic Piston Vibrators are reliable and durable. VIBCO is the only vibrator manufacturer that offers One-Piece design and All-Steel models of flange-mounted piston vibrators in standard and silent models. VIBCO's Silent Piston Vibrators are air-cushioned to minimize noise while still providing the necessary force. VIBCO also offers light-weight, low cost "Big Red" End-Mounted Piston Vibrators and continuous duty High Energy Impactors. All VIBCO Piston Vibrators require lubricated air.
Piston vibrators use the impact action produced by the oscillating piston to flex the bin wall. This flexing action loosens material stuck to the wall, thus restoring material flow. In general, there are two styles of pneumatic piston vibrators: Impacting and Air-Cushioned (or non-impacting).This series is used on bins, hoppers, railcars, foundry match plates, feeders, and concrete screeds.Pneumatic piston vibrators are used for material handling problems that do not respond well to high-frequency rotary vibration.
P-type External Pneumatic Impact Vibrators are particularly robust and are used for detaching material incrustations inside pipes or bins. In areas where noise prevention is not a priority P-type Vibrators are the best value. Operated with filtered and oiled compressed air great durability is guaranteed.
P-type Piston Vibrators produce an extremely high impact force and are particularly suitable for use with silos, hoppers and conveying pipes to avoid the formation of crusts, bridges or rat holes. Furthermore, they can be used as flow aids, for screening, compacting and conveying, as well as for the cleaning of filters. Standard operation up to 390°F; high temperature operation up to 750°F; excellent start/stop characteristics; starts in any position; low air consumption; maintenance-free; adjustable frequency; adjustable amplitude; wide amplitudes.
Performance & Technical Features - Benefits:
• Standard operation up to 390° F
• High temperature operation up to 750° F
• Excellent start / stop characteristics
• Starts in any position
• Low air consumption
• Maintenance-free
• Adjustable frequency
• Adjustable amplitude
• Wide amplitudes
In the past, users have been forced to decide between powerful force or quiet operation. Impacting models are effective, but loud. Non-impacting models are more polite, but not so forceful. At Houston Vibrator, we thought you should have a third choice – quiet and powerful. The patented design of QI (Quiet Impact) Series Pneumatic Piston Vibrators provides the powerful linear force needed to solve your toughest bulk material flow problems, but reduces noise by up to 20%. Like an impacting model, the piston actually strikes the bottom of the vibrator body, but with a rubber tip, it makes a lot less noise doing it. The QI Series includes five models to handle a wide variety of applications.
Standard features & benefits:
• Oil-resistant rubber tip reduces noise without major force reduction
• CNC Machined bodies & pistons ensure reliable operation
• Force & frequency are adjustable by varying supply air pressure
• Efficient operation - uses less air than rotary vibrators with comparable force
• Low maintenance when installed with proper air-prep components
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The QSI "Quiet Single Impact" Series piston vibrators pair noise reduction with timed impact operation to reduce noise levels and energy usage while maintaining material flow. Houston Vibrator, manufacturer of the patented QI (Quiet Impact) Series reduced noise piston vibrator, has expanded that line to include a Single Impulse version for timed impact applications. QSI Series piston vibrators deliver a single impulse on a timed cycle to promote material flow and prevent material buildup on hopper walls. QSI models can be operated using a pneumatic or electronic timer or PLC and a solenoid valve to deliver a single impact on a predetermined schedule, or they can be activated manually as needed using a self-closing valve. QSI Series vibrators are applicable suitable in a wide variety of applications. For those customers currently using a standard Single Impulse or timed impactor, the QSI Series models will provide a reduction in noise with only a minor decrease in force. For those customers currently using standard impacting or Quiet Impact models, a QSI can drastically reduce air consumption and therefore energy costs while maintaining effective material flow. Ideal for dust collectors and batching equipment.
RAPP-IT Precipitator Vibrators (pneumatic rapper vibrators) keep plates, wires, and electrodes clean to maximize collection efficiency and minimize stack emissions. The RAPP-IT pneumatic precipitator rapper vibrator features a Tefkote® bore for lubrication-free operation. The 3-1/8” piston is air-cushioned at the top of the RAPP-IT, eliminating stress on the head plate. With an industry standard 3°30’ taper mount, the RAPP-IT is an off the shelf replacement rapper for any tapered transmission shaft application. Industries Served: Power Generation, Pulp & Paper, Cement Production, Steel & Iron Production, Chemical Production, Foundries, and Waste Incineration.
SA-EP Piston Vibrators from HVI will bring your problems back down to size! SA-EP Piston Vibrators are the most powerful continuous duty vibrator available for their size. These miniature powerhouse vibrators will keep your production at its peak by eliminating wasted man-hours and unnecessary maintenance. The linear shock action vibration of the SA-EP series puts an end to bridging and plugging, and keeps your material flowing in small bins, hoppers, and chutes. The SA-EP Piston Vibrators feature rugged steel bodies with hardened end heads and heat-treated pistons which are precision ground and hard chrome plated. Their full porting insures quick startup and smooth operation, making the SA-EP the simple choice for material flow problems in small places.
The Cleveland Vibrator Co. SAM & ACM line of pneumatic piston vibrator feature reduced noise levels from SA-EP as a quieter yet powerful alternative for match plates, shell core machines and small bins, hoppers and chutes.
DURABLE - steel housing and exhaust port protection ensure a long life of continuous duty
SAFE - air cushioning and muffler provide reduced noise levels and pneumatic power allows for operation in hazardous areas
VERSATILE - spring activation of the piston allows for mounting at any angle on a variety of mediums
EASY - all industrial vibrators come with mounting fasteners for quick set-up
The timed impact of the Single Impulse (SI) design allows for low frequency vibration, reduced noise levels, and greater material control. SI Series models are ideal for removal of powdered materials found in most dust collection hoppers and bag houses. Essentially, the SI Series vibrator is a sledgehammer with both controlled intensity and controlled frequency. Six sizes are available, and each can be converted in the field to a continuously impacting vibrator if needed. SI Series vibrators require the use of a pneumatic or electronic timer and solenoid valve.
The single impact pneumatic vibrator or "air knocker" delivers one impact at a maximum frequency of once every three seconds through a five-port spool valve. A timer is used to vary the impact cycle required. Single impactors or "air knockers" act most like a hammer and are most effective for sticky materials because they are less likely than continuous vibration to cause packing in bins and hoppers.
DURABLE - one-piece, ductile iron housing and spring-less design ensure long effective life
SAFE - use of ported exhaust reduces noise levels while pneumatic power allows for operation in hazardous areas
VERSATILE - dual diameter piston allow for mounting at any angle on your bins, chutes and hoppers handling
EASY - all industrial vibrators come with mounting fasteners and a gasket for quick set-up
Make It a Kit - includes a mounting channel, 5 ft. inlet and exhaust hoses w/ fittings, 5-port spool valve and timer
The Cleveland Vibrator Co. VM line of miniature pneumatic piston industrial vibrators feature small force outputs and high frequencies, ideal for use on small bins, hoppers, packaging/filling machines and parts tracks.
DURABLE - one-piece, ductile iron housing and spring-less design ensure long effective life
SAFE - optional exhaust muffler reduces noise levels while pneumatic power allows for operation in hazardous areas
VERSATILE - dual diameter piston allow for mounting at any angle
EASY - all industrial vibrators come with mounting fasteners for quick set-up
The Cleveland Vibrator Co. VMR line of pneumatic industrial piston vibrators features metal-to-metal impact for maximum force output.
DURABLE - one-piece, ductile iron housing and spring-less design ensure long effective life
SAFE - use of exhaust muffler reduces noise levels while compressed air power allows for operation in hazardous areas
VERSATILE - dual diameter piston allow for mounting at any angle on your bins, chutes and hoppers handling
EASY - all industrial vibrators come with mounting fasteners and a gasket for quick set-up
Make It a Kit - includes a mounting channel, 5 ft. hose w/ fittings, hand valve and lubrication control
The Cleveland Vibrator Co. VMRAC line of pneumatic industrial vibrators features air cushioning of the piston to prevent metal-to-metal contact and reduce noise.
DURABLE - one-piece, ductile iron housing and spring-less design ensure long effective life
SAFE - air cushion prevention of metal-to-metal piston impact and exhaust muffler reduce noise levels while pneumatic power allows for operation in hazardous areas
VERSATILE - dual diameter piston allow for mounting at any angle on your bins, chutes and hoppers
EASY - all industrial vibrators come with mounting fasteners and a gasket for quick set-up
Make It a Kit - includes a mounting channel, 5 ft. hose w/ fittings, hand valve and lubrication control
The Cleveland Vibrator Co. VMS line of pneumatic industrial vibrators features air metal-to-metal piston impact for maximum force output.
DURABLE - one-piece, ductile iron housing and spring-less design ensure long effective life
SAFE - use of exhaust muffler reduces noise levels while compressed air power allows for operation in hazardous areas
VERSATILE - wide range of vibration intensities and dual diameter piston allow for mounting at any angle on your bins, chutes and hoppers handling material loads from 200 lbs to 100+ tons
EASY - all industrial vibrators come with mounting fasteners and a gasket for quick set-up
Make It a Kit - includes a mounting channel, 5 ft. hose w/ fittings, hand valve and lubrication control
The Cleveland Vibrator Co. VMSAC line of pneumatic industrial vibrators features air cushioning of the piston to prevent metal-to-metal contact and reduce noise.
DURABLE - one-piece, ductile iron housing and spring-less design ensure long effective life
SAFE - air cushion prevention of metal-to-metal impact and exhaust muffler reduce noise levels while pneumatic power allows for operation in hazardous areas
VERSATILE - wide range of vibration intensities and dual diameter piston allow for mounting at any angle on your bins, chutes and hoppers handling material loads from 200 lbs to 100+ tons
EASY - all industrial vibrators come with mounting fasteners and a gasket for quick set-up
Make It a Kit - includes a mounting channel, 5 ft. hose w/ fittings, hand valve and lubrication control
VTL Series Linear Pneumatic Piston Vibrators provide quiet linear vibrating force using an air cushioned piston. Frequency and amplitude can be controlled independently – frequency is controlled by varying air pressure and amplitude is varied by changing the weight of the vibrating mass. The VTL Series Vibrators can be mounted by the piston or by the housing; therefore, either the piston or the housing can be used as the vibrating mass. Additional weights can also be added to the free end of the vibrator, further increasing the range of available amplitudes. Using additional masses the vibrator is able to work at low frequencies down to 15 Hz and to generate large amplitudes. VTL vibrators combine the advantages of low frequency rotary vibrators (large amplitudes) with those of magnetic vibrators (adjustable amplitudes). Additionally, they have the advantage of being able to select the most suitable frequency to obtain optimum results. VTL's are effective flow aids for feeders, tables, screens, and hoppers.
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Piston vibrators use the impact action produced by the oscillating piston to flex the bin wall. This flexing action loosens material stuck to the wall, thus restoring material flow. In general, there are two styles of pneumatic piston vibrators: Impacting and Air-Cushioned (or non-impacting).
Impacting models allow the internal piston to strike the base of the vibrator, producing the greatest amount of force and frequency. Air-Cushioned models use a cushion of air to dampen the piston movement, so the piston reverses direction before impacting the vibrator base. Therefore, Air-Cushioned models are more quiet but also produce less force and frequency than the Impacting models.
Applications:
Features:
Options:
Operating Requirements:
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Powerful linear force for improved flow in pipes - available in five sizes from 2" to 12" pipe.
