VR-21 Vibrating Rod
The VR-21 is BinMaster’s standard piezoelectric driven vibration type point level switch, which has an insertion length of 7.37 inches. Its unique single-rod probe design with a sword-shaped blade prevents bridging of material, making it superior to typical “tuning fork” designs by allowing material to easily flow by, preventing build up on the blade. It is suitable for both top and side mount applications and is ideal for a wide variety of dry and bulk powder materials including extremely light, fluffy materials. The VR-21 has optional hazardous location approvals to CSA standards for Class II, Division I, Groups E, F, and G in the US and Canada
It features three sensitivity adjustments – high for light and fluffy materials, medium, and low for heavier materials or materials that may tend to cling to the vibrating rod. It is easy to install, mounting to the vessel via a standard 1-1/2 inch NPT mounting socket and requires no calibration. Features include a self-cleaning sensor, switch selectable high/low fail-safe, and an auto sensing power supply which can accommodate 20 – 250 volts AC/DC. Remote electronics via a point level alarm panel are available to alert to bin levels for four up to 24 individual sensors.
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VR-41 Vibrating Rod
The VR-41 is designed for use with a variety of heavy, medium and light materials ... including extremely light, fluffy materials. Intended for top mount locations, it is available in lengths from 13 inches up to 13 feet. A rigid one-inch pipe extension is available in galvanized or stainless steel dependent on the material application. The VR-41 has optional hazardous location approvals to CSA standards for Class II, Division I, Groups E, F, and G in the US and Canada. The VR-41 is custom-manufactured at BinMaster’s factory to meet customer specifications.
Like the VR-21, its unique single-rod probe design with a sword-shaped blade prevents bridging of material, making it superior to typical “tuning fork” designs by allowing material to easily flow by, preventing build up on the blade. Features include a self-cleaning sensor, switch selectable high/low fail-safe, and an auto sensing power supply which can accommodate 20 – 250 volts AC/DC. Remote electronics via a point level alarm panel are available to alert to bin levels for four up to 24 individual sensors.
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VR-51 Vibrating Rod
The VR-51 extended vibrating rod uses a steel-rope reinforced cable and allows for insertion lengths from 19 inches up to 19 feet. This vibrating rod with a flexible extension is custom manufactured to the desired length specification at the BinMaster factory. The VR-51 is intended for top mount applications and can be used to detect materials that are heavy, medium or light weight including those which are extremely light and fluffy.
Consistent in design with other BinMaster vibrating rods, the VR-51 features a unique single-rod probe design with a sword-shaped blade to help prevent the bridging of material, making it superior to typical “tuning fork” designs by allowing material to easily flow by and prevent build up on the blade. Other benefits include a self-cleaning sensor, switch selectable high/low fail-safe, and an auto sensing power supply which can accommodate 20 up to 250 volts AC/DC. Remote electronics via a point level alarm panel are available to alert to bin levels for four up to 24 individual sensors.
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Vibrating Rod for Sediment Level Detection
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The VR-21 SED and VR-41 SED are vibrating rods designed to detect the level of sediment or solid material that has settled in a tank containing liquids. The vibrating rod vibrates in water and then stops vibrating when solid material reaches the level of the probe. When wired to a horn or alarm panel, personnel are alerted when the sediment has reached the probe and the sediment needs to be removed from the tank. The VR-21 SED is the standard model with a 7.37” insertion length and is recommended for use on the tank wall. The VR-41 SED model is a rigid extended vibrating rod for top mounting applications and is custom made with extensions from 13” up to 13’ long, dependent on the needs of the application.
The VR-21 SED and VR-41 SED are commonly used in the water and wastewater industry where the sensor is used to detect the level of salt, lime, chemicals, silt and sediment that has settled in tanks at water treatment plants. The VR-21 and VR-41 SED can also be used for other applications in food and beverage manufacturing, chemical or metal processing, pulp and paper making, and at mining operations. Applications include measuring sediment in brine tanks or soak tanks, detecting sand or silt that has settled in tanks at quarries or mines, timely removal of sand and dirt at pumping stations or measuring manure or compost that has settled in refuse vessels. Alternative uses include detecting the level of materials such as ash, carbon, lime, silt and mud once they have settled under water.
Features:
• Unique “blade” probe design reduces false alarms caused by buildup
• No calibration required
• Wear and maintenance free
• No moving parts
• Three sensitivity adjustments
• Universal power supply
• Self-cleaning sensor
• Remote electronics available
• Custom lengths from 19” to 19’
• Switch selectable high/low fail-safe
Specifications:
• Power Requirements: Wide range 20-250V AC/DC
• Relay: DPDT
• Time Delay: 1 second from stop of vibration, 2 to 5 seconds for start of vibration
• Ambient Temp: -4°F to +140°F (-20°C to +60°C)
• Process Temp: To 176°F standard
• (80°C); to 284°F high temp (140°C)
• Pressure: 145 psi
• Enclosure: Die cast aluminum, NEMA 4, 5 & 12
• Probe: 304 stainless steel, 13” to 13’ insertion length
• Mounting: 1-1/2” NPT
• Materials Densities: From 1.25 lb./cu. ft.
Applications:
• Detects the level of sediment and solid material settled in a tank containing liquids
• Used to detect the level of salt, lime, chemicals, silt and sediment at water treatment plants
• Food and beverage manufacturing, chemical or metal processing, pulp and paper making and mining operations
• Measure sediment in brine or soak tanks or sand and silt in tanks at mines or quarries
• Ash, carbon, lime, silt and mud settled under water
• Coarse and fine sediment in tanks at hydroelectric power stations
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SHT-120 and SHT-140 High Temp Vibrating Rod
The SHT or Super High Temperature vibrating rod series is built specifically for higher process temperatures up to 482°F (250°C). It features a standard insulation tube that insulates the electronics from excessive heat. It has a standard insertion length of 7.24 inches for both top and side mount applications. It can be extended from 13 inches up to 13 feet using a rigid pipe extension for top mount applications where extra length is desired.
It has three sensitivity settings, does not require calibration, and can be used to detect extremely light, fluffy materials. It features BinMaster’s unique stainless steel single "rod" probe design that prevents bridging and build-up of material on the sensor. Other benefits includes a switch-selectable, high/low fail-safe and an auto sensing power supply compatible with 20 up to 250 volts AC/DC. Remote electronics – using BinMaster’s point level alarm panel – allow for readings from four up to 24 sensors from a single device.
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VR-31 Sanitary Vibrating Rod
The Vibrating Rod for Sanitary Applications is designed for high, mid and low level detection in bins, silos, tanks, hoppers, chutes and other vessels used for material storage and process manufacturing. The vibrating rod features a two-inch stainless steel sanitary fitting for use with the tri-clover style clamp that removes easily for cleaning and sanitation. The rod is ideal for food and pharmaceutical processing, or for use with any other materials that require sanitary conditions.
The vibrating rod is suitable for both top and side mount applications and is ideal for a wide variety of dry and bulk power materials, including extremely light, fluffy materials. The single-rod probe design has a sword-shaped blade to prevent bridging of material, making it superior to typical “tuning fork” designs by allowing material to flow easily. It prevents material from bridging and resists buildup on the blade, ensuring the hassle-free upkeep of the bin. Its unique design also allows it to resist false alarms which are common with competitive products that have round probes.
The VR-31 point level switch utilizes BinMaster’s unique piezoelectric driven vibration technology and has a standard insertion length of 11.81 inches. If a longer length is needed, a rigid extension can be added in custom lengths up to 72 inches. Remote electronics that can be distanced up to 20 feet away are also available if excessive vibration or heat is present at the tank.
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CVR-600 Mini Vibrating Rod
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The CVR-600 is a compact vibrating rod that is ideal for small bins, hoppers, and feeders. Featuring an overall insertion length of just six inches, it is suitable for space-constrained applications. It can be mounted on the top or side of the bin for high, medium and low level indications. It is easy to install, fitting through a standard one-inch NPT mounting socket and can be used in process temperatures up to 300ºF.
It features three sensitivity adjustments – high for light and fluffy materials, medium, and low for heavier materials or materials that may tend to cling to the vibrating rod. It requires no calibration and features a self-cleaning sensor, switch selectable high/low fail-safe, and an auto sensing power supply which can accommodate 20 – 250 volts AC/DC. Remote electronics via a point level alarm panel are available to alert to bin levels for four up to 24 individual sensors.
Features:
• Compact design ideal for small bins, hoppers, and feeders
• Single rod design
• No calibration required
• Wear and maintenance free
• No moving parts
• High and low level fail-safe
• Three sensitivity adjustments
• Universal power supply
• Self-cleaning sensor
• 1” NPT mounting
• 6” insertion length
• Remote electronics available
• Process temperatures up to 300ºF
• Screw-top enclosure
Specifications:
• Power Requirements: Wide range 20-250V AC/DC
• Power Consumption: 3 VA
• Relay: SPDT 5A 250 VAC
• Time Delay: 1 second from stop of vibration, 2 to 5 seconds for start of vibration
• Ambient Temp: -4°F to +150°F (-40°C to +65°C)
• Process Temp: To 176°F standard (80°C); to 300°F high temp (150°C)
• Pressure: 145 psi
• Wiring Cable: 1/2”
• Mounting: 1” NPT
• Enclosure: Die cast aluminum, NEMA 4, 5 & 12
• Probe: 304 stainless steel, 6” insertion length
• Material Density: From 3.5 lb./cu. ft.
Applications:
• Compact design for reliable point level sensing in small bins and hoppers that contain plastics, food, seed, chemicals, and many other powder and bulk solid materials
• Material densities from 3.5 lb./cu. ft.
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CVR-625 Mini Vibrating Rod
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The CVR-625 is a compact vibrating rod that is ideal for small bins, hoppers, and feeders. Featuring an overall insertion length of just six inches, it is suitable for space-constrained applications. It can be mounted on the top or side of the bin for high, medium and low level indications. It is easy to install, fitting through a standard 1-1/4" NPT mounting socket and can be used in process temperatures up to 300ºF. The CVR-625 vibrating rod principle overcomes difficulties associated with changes in dielectric constant, humidity, temperature, and material density.
It features three sensitivity adjustments – high for light and fluffy materials, medium, and low for heavier materials or materials that may tend to cling to the vibrating rod. The rod can be used to detect very light materials with a bulk density as low as 2. It requires no calibration and features a self-cleaning sensor, switch selectable high/low fail-safe, and an auto sensing power supply which can accommodate 20 – 250 volts AC/DC. Remote electronics via a point level alarm panel are available to alert to bin levels for four up to 24 individual sensors.
Features:
• Compact design ideal for small bins, hoppers, and feeders
• Single rod design
• No calibration required
• Wear and maintenance free
• No moving parts
• High and low level fail-safe
• Three sensitivity adjustments
• Universal power supply
• Self-cleaning sensor
• 1-1/4” NPT mounting
• 6” insertion length
• Remote electronics available
• Process temperatures up to 300ºF
Applications:
• Compact design for reliable point level sensing in small bins and hoppers that contain plastics, food, seed, chemicals, and many other powder and bulk solid materials
• Material densities from 2.0 lb./cu. ft.