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Custom Batch Plant and Material Handling Solutions
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Item # 35115
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Item # 35115, Custom Batch Plant and Material Handling Solutions
Specifications
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New and Retrofit
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Aggregate Conveying Solutions
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Planetary Mixers
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Twin Shaft Mixers
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Pan Mixers
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Cement Silos
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Standard Silo Features
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Optional Silo Features
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Aggregate Storage Bins
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Color System/Pigment Blending
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Automation Plant Controls
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In-Stock Parts
Specifications
Brands
Standley
New and Retrofit
Our Custom Plant Options Include
Conveyors
Our conveyors ensure you receive an accurate discharge of aggregate when and where you need it. We can modify our conveying standards based on your plant's required layout.
Mixers
We stock and distribute Pan, Twin Shaft and Planetary mixers.
Aggregate Bins
We can build high- or low-profile aggregate bins in the size and capacity needed for your materials.
Cement and Fly Ash Silos and Cement Batching
Fitted with aeration pads, emergency slide gates, blow pipes complete with Kamlock adapters, PVR manways and dust collectors, our silos come in many sizes and capacities.
Automation/Controls
We offer fully automated and totally coordinated systems with control panels to bring all stages of manufacturing - storage, measuring, blending and delivery - together to make your entire system efficient.
Color
Our comprehensive Color Batch Systems can be designed to serve up to four mixers and deliver whatever you need in terms of color mix, batch size and speed.
Replacement Parts
Standley Batch is your best source for replacement parts for mixer paddles, liners and all other Standley concrete batching equipment.
Aggregate Conveying Solutions
Weigh Belt
Weighs aggregate batches before transfer to mixer
Supplied with feeder skirts and belt scrapers
Flexwall Conveyor
Conveys materials while only taking up one-third the space
Range of incline from flat to vertical
Shuttle Conveyor
Delivers material to multiple bins
Mud Conveyor
Transferring of mixed product
Aids with delivery, blending and metering
We offer conveyor systems that include a full line of truss and channel frame conveyors, aggregate distributors, mixer charging skip hoists, weigh belts and advanced aggregate distribution systems.
Our advanced customization options include
In-line screening systems
Pocket belts
Shuttle belts
Rotating/pivoting/indexing conveyor systems
Planetary Mixers
The Planetary mixer produces quality homogenized mixes and outputs. It is ideal for small and large applications, precast, prestressed and concrete paver applications and mixing semi-dry colored concrete.
At a Glance
Easily accessible motor and gearbox
Compact design
Great for small plants
Perfect for precast, brick, glass, mortar, clay and more
Optional extras such as starter panels, door proximity switches, a washout system and more
Large output capacities range from 0.5 yds³ to 4 yds³.
Twin Shaft Mixers
The Twin Shaft mixer offers a robust and compact design with thorough mixing of all aggregates. The Twin Shaft mixer is ideal for ready-mix plants, precast plants and prestressed concrete plants.
At a Glance
Fully integrated access and inspection hatches
Features heavy duty hydraulic-powered rams
Ensures homogenous mix in reduced timeframe
Maintenance-free driveshaft coupling for flawless synchronization of gearboxes
Perfect for precast, brick, glass, mortar, clay and more
Optional extras such as starter panels, door proximity switches, a washout system and more
Large output capacities range from 4 yds³ to 6 yds³.
Pan Mixers
The Rapid Pan mixer is a high-capacity concrete mixer ideally suited for the ready-mix industry.
At a Glance
Features durable chill cast wear sleeves and paddles
Keeps all materials in constant motion
Ensures homogenous mix in reduced timeframe
Maintenance-free driveshaft coupling for flawless synchronization of gearboxes
Perfect for precast, brick, glass, mortar, clay and more
More than 12 different add-on options
Large output capacities range from 0.75 yds³ to 5 yds³.
Cement Silos
No matter if you're in the market far a new plant or looking to add more storage to your existing plant, we will find a way to make it happen as well as ensure compliance and safety requirements are all met.
With a wide variety of sizes, capacities and features, contact us for a full detailing of your plant.
Standard Silo Features
Pressure/vac relief valve
Inside ladder and access through pressure/vac relief valve
Structure built to customer specs. Drive through and non-drive through structure
Outside ladder/cage, top handrail and toe board
Discharge gate to customer specs
Jet pulse dust collector II Variety of color options; standard color - Standley Gray
Optional Silo Features
Overfill system
High- and low-level indicators
Split compartment silos
Double/triple discharge
Screw conveyor
Aggregate Storage Bins
Standley Batch Systems, Inc, designs, fabricates and manufactures a full range of aggregate storage bins from square, round and stack-up bins with a wide range of tonnage capacity.
Our customizable bins come in a variety of shapes, sizes and styles.
Aggregate bins are compliant with industry standards and safety, including your specific wind or seismic requirements, We offer aggregate storage bins as part of our total customization or retrofitting program.
Color System/Pigment Blending
Perfectly Mix and Blend Different Colors of Concrete
Add the Standley Multi-Flow Color System to your batching plant for fast and accurate color dispensing. Perfect for mixing powders or granules, our system allows you to switch between the two with zero modifications or downtime. From blocks and pavers to precast panels and bagged mixes, we have you covered.
Proudly designed and fabricated in Missouri by Standley Batch Systems, Inc.
Fast - Variable/speed batching
Large Volume Production - System holds up to 250 lbs. slurry or 150 lbs. g-grade or c-grade dry
Quick Formula Changeover - Complete cleanout possible after every batch thanks to stainless steel construction and rinse ring on the blending vessel
Versatility - Mixers can be located as far as 80 ft. away and 40 ft. above the dispenser vessel
Ready When You Are - Stores up to 400 color formulas at capacity, with optional expansion
Accuracy - Each batch is individually weighed for consistent color batch after batch
Easy Dispensing - Material is dispensed to each mixer by flexible or rigid tubing
Make your color system work for you.
Options include
Transportable hopper dispensing
Bulk bag hanger dispensing
Dry pigment bagging station
Dry/slurry slide rack dispensing
Ready-mix systems
Paver block systems
Single or double feed systems
Automation Plant Controls
Plant automation allows for
Precise control
Easy data processing
Reliability
Removal of guesswork
Support for new or existing plants
Batch Plant Control Systems
We offer a full range of control systems configured to your application. Our systems can be customized to your needs with a variety of configurations and options, such as touchscreen and/or computer-based interface, web-based remote diagnostics and service, electronic database data collection, printing, Industrial Ethernet connectivity, remote i/o drops, plant floor call boxes and more. Batching control systems also feature an industrial PLC (programmable logic controller).
Field Control Devices
We have a full line of field control devices for every application - aggregate and mixer moisture control, level indication, web-based plant monitoring, aggregate handling, concrete color handling and more.
Improve Concrete Quality
With our integrated aggregate bin moisture control, you can accurately measure and compensate an aggregate weighing system with true weights. Aggregate bin moisture control improves the quality of concrete, delivering the proper yield of aggregate and correcting batch recipes.
Improve Concrete Plant Performance
We can help you accurately measure the dynamic moisture level of the concrete inside the mixer. Our mixer moisture control is tailored to improve plant performance.
In-Stock Parts
At Standley Batch Systems, Inc., our collection of in-stock parts will keep your production up and running.
Here are just some of our in-stock parts:
Calm gates in all sizes
Hydronix moisture probes for aggregate and supply mixer probes
Air impact and ball vibrators, assorted sizes
Rapid mixer parts
Conveyor idlers and pulleys
Conveyor drive parts, gearboxes, electric motors, sheaves, mounting and guarding
Bearings for many applications
Pressure relief valves
Anti-overfill silo kits
Hinged manway access covers with or without pressure vacuum settings
Butterfly valves with air cylinders, air actuators and manual operation
Water meters, valves and supplies
Dust collector for many applications
High/low-level indicators for silos and bins
Air vibrators and solenoid valves
Safety cages and ladder sections
Air regulators, filters, water traps, oilers
Replacement conveyor belt
Replacement belt skirt
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